Controlled Document Search for a Sterile Manufacturer

PharmaceuticalsDocument Control

Finding the right SOP took ten minutes. Now it takes under one.

A sterile manufacturer's operators can now ask a question and get the answer from the current controlled document without leaving the line, including inside the cleanroom. The eQMS is still the official record.

Organization
Sterile manufacturer
Industry
Pharmaceuticals
Team
Document Control
Problem
Knowledge retrieval

The operating problem

The answer existed. Reaching it interrupted the work.

More than 500 controlled documents held the answer to most questions on the floor. Finding the right passage meant opening the eQMS, sorting through PDFs, and spending an average of ten minutes per search.

For a gowned operator in a cleanroom, leaving the line to look something up is not a quick interruption. The team needed the answer, from the current revision, where the question came up.

The answer came to the operator. The record stayed in the eQMS.

Before and after path

Before

01

Question on the floor

02

Leave the line

03

Open the eQMS

04

Sort through PDFs

05

Find the passage

Ten minutes per search

After

01

Ask in plain language

02

Answer from the current document

03

Deliver it in the app on the floor

Under one minute

Before

Ten minutes per search

  1. 01

    Question on the floor

  2. 02

    Leave the line

  3. 03

    Open the eQMS

  4. 04

    Sort through PDFs

  5. 05

    Find the passage

After

Under one minute

  1. 01

    Ask in plain language

  2. 02

    Answer from the current document

  3. 03

    Deliver it in the app on the floor

What Botable built

Ask a question. Get the answer from the current controlled document.

  1. 01

    Ask in plain language

    Operators ask the way they would ask a colleague and get an answer that cites the document it came from.

  2. 02

    Answer from the current controlled document

    Every answer comes from the controlled document set. When a document is revised in the eQMS, the answer changes with it.

  3. 03

    Deliver it in the app on the floor

    The answer shows up in the app the team already uses on the floor and in the cleanroom. No new platform to log into.

Evidence

Looking something up stopped being a reason to leave the line.

8,000+
Questions answered since go-live
<1 min
Average retrieval, down from ten minutes
90%
Employee adoption across all facilities
0
Systems replaced. Built on the existing eQMS.

After go-live

When a document is revised, the answer changes with it.

More than 8,000 questions answered since go-live, every one from the current controlled revision. When document control approves a new revision in the eQMS, Botable picks it up automatically and the next answer comes from it. Nobody re-uploads or re-indexes anything. The same customer later asked Botable to add event reporting and deviation analysis on the same foundation.

Start with one gap

Is the answer in your eQMS but ten minutes away?

We will bring it to the point of work and keep it current as documents change.

Start with one gap